First acoustic buil...
 
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First acoustic build

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Carnivorous HERBivore
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I had just finished my first electric guitar build at home and was between projects when Mark announced his Acoustic Guitar on-line course. With some fear and trepidation I enrolled and ordered his kit of parts in June 2016.

I will show how we got from these assorted bits of wood...

HP 160730 IMG 4284
HP 160728 IMG 4273
HP 160728 IMG 4274

...to this...

HP 181108 IMG 9348
HP 181108 IMG 9347

I ordered a sitka spruce top, rosewood back and sides and fingerboard and a mahogany neck.

I finally finished this guitar in November 2018. It has had a long ingestion partly because Mark was still developing the course and partly because I got distracted with some other builds part way through the process. It doesn't have to take this long.

This instrument far exceeds my expectation - I'm thrilled with it!

Although not as refined (I made mistakes etc) as a high end instrument it's ringing, strident tone and playability gives an expensive guitar a good run for it's money. And, joy of joys, it's totally in tune at the twelfth.

I will document some of the steps involved later in this post. 


   
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Boo
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This looks amazing Herb, I’m getting more and more tempted with the acoustic build I must say. I look forward to seeing some more pictures of this build. 

Make guitars, not war 🌍✌️🎸


   
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Carnivorous HERBivore
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It's mostly a very different thing to an electric build. Much more chisel work - feels more "analogue". Need some odd things like an inner tube from a lorry, half a dozen "Klemsia" clamps and access to a side bender. I made my clamps - need to make them again as I used wood that splits too easily and I'm thinking of another acoustic in the springtime. Too bally cold in my garage over the winter plus the cold and damp quickly effect the thin top, back and sides plates. Next time I'll try an OOO model - Gibson scale length and join at the twelfth using different woods. Definitely recommend jumping in there... very rewarding (or, I suppose, disappointing if it all implodes - hehe many nightmares along the way).


   
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Carnivorous HERBivore
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Full scale drawing as always

HP 160730 IMG 4286

Initial work on the neck

HP 160808 IMG 4312
HP 160808 IMG 4317
HP 160809 IMG 4325
HP 160905 IMG 4376
HP 160906 IMG 4389
HP 160905 IMG 4377

You will need "Klemsia" clamps... I decided to make some...

HP 161102 IMG 4546

   
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mark bailey
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Great Thread Herb - Thanks for posting - Awesome pictures!

Guitar looks fantastic - Can't wait to hear it! ? 

Measure twice, cut once...


   
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Boo
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You’ve given me something to aspire to Herb, thank you for sharing. 

I don’t have a lot of disposable income at the moment but it’s something for me to look into deeper and start making some clamps maybe, whatever makes it cheaper. 

I think you’ve done a really good job with this guitar and it leaves me wondering what it sounds like. 

Make guitars, not war 🌍✌️🎸


   
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Carnivorous HERBivore
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Identifying an sorting out all the shrapnel each with their own special name...

HP 161123 IMG 4600

A scary route for the rosette.

HP 161124 IMG 4603
HP 161125 IMG 4609
HP 161125 IMG 4611
HP 161126 IMG 4616

Each brace has it's place, needs trimming, gluing and carving. Some have to have a curve to make the "flat top" guitar not have a flat top... 

HP 161128 IMG 4621
HP 161128 IMG 4622
HP 161129 IMG 4627
HP 161129 IMG 4630
HP 161130 IMG 4635
HP 161130 IMG 4638
HP 161201 IMG 4644
HP 161202 IMG 4647
HP 161202 IMG 4650
HP 161210 IMG 4666
HP 170102 IMG 4717

   
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mark bailey
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That's awesome Herb - Thanks for posting!

Measure twice, cut once...


   
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Carnivorous HERBivore
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Now the Back...

Reinforce the join...

HP 170107 IMG 4721
HP 170107 IMG 4722
HP 170110 IMG 4732

All the back braces must be curved - the back has move of a belly than the front...

HP 170131 IMG 4828
HP 170131 IMG 4831
HP 170202 IMG 4836
HP 170202 IMG 4837
HP 170202 IMG 4842

Owning up: at this stage I stopped the build and left the braced front and back in the garage during the winter. The front survived but the cold and the damp caused the back to bow the wrong way - concave rather than convex. I had to carve off the braces, make a new set and glue those in place. Thankfully this has worked fine.


   
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Carnivorous HERBivore
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The sides need to be bent and prepared for gluing to the front

HP 170304 IMG 4995
HP 170304 IMG 4997
HP 170304 IMG 5006
HP 170309 IMG 5021
HP 170311 IMG 5026

The neck block prepared and captive nuts inserted to ultimately receive the neck bolts and the final carving of the X braces completed.

HP 170401 IMG 5081
HP 170401 IMG 5083
HP 170405 IMG 5098

   
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Carnivorous HERBivore
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Back to the neck...

HP 171107 IMG 6071
HP 171113 IMG 6085
HP 171113 IMG 6091
HP 171118 IMG 6116
HP 171118 IMG 6120
HP 171121 IMG 6123

finalise the head and the heel, install the dots and the frets

HP 180927 IMG 7023
HP 180927 IMG 7024
HP 180927 IMG 7026

Let's make the bridge now...

HP 180911 IMG 6997
HP 180911 IMG 7001
HP 180921 IMG 7014

   
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Carnivorous HERBivore
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Finally, mask up for finishing, water-based grain filler, and rattle cans for nitro sanding sealer and matt clear coats

HP 181003 IMG 7033
HP 181003 IMG 7035
HP 181026 IMG 7101
HP 181027 IMG 7102

et voila...

HP 181107 IMG 9333

All that's left is truss rod adjustment, saddle height and nut height.

 


   
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Boo
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I’m loving it Herb, well done. 

I’ll have a go one day. 

Make guitars, not war 🌍✌️🎸


   
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John
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Great build - excellent set of pictures - thanks!


   
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Bpower
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I know this is from an old post. I've just been surfing through the forums. This guitar came out beautiful. Very well done. I'm getting excited to start my first build. I've started making some more cam clamps and going to make all the suggested jigs and stuff. Hopefully my guitar will come out as nice as yours. 🙂


   
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Bill Flude
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I have a Bailey acoustic kit waiting to be built.

My workbench is in a small room in the garage - I needed to rearrange the room to get the build board in - also I added a ceiling, secondary glazing and an oil filled radiator.   The room now stays at around 55°F so is usable at this time of year.

Will be making templates and the acoustic build board soon.

Measure once........
Measure again.........
Sod it - make tea!


   
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Carnivorous HERBivore
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Kind words, thank you. I'm quietly proud of it - never thought I could accomplish it. It's a real tribute to Mark's teaching abilities and patience.

It hasn't capsized yet.

I'm lucky to own a Martin and this creation is a good contrast to it. It's louder and more strident.

It took a long time to make cos Mark was still recording the course while I was building. I made mistakes like not looking after the plates through the winter as you will see above.

Good luck to you - I'm sure you will create an heirloom!


   
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mattbeels
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@herb

just checked out this thread, great job!!!

👍👍👍

Practice on scrap...


   
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